Gate Valves
JOHN gate valves have been an important part of Australian infrastructure for over 100 years. These valves commonly feature in industrial piping where flow isolation is essential in comparison to flow regulation. When a gate valve is fully open, flow is free without any resistance, allowing for minimal pressure drop.
Gate Valve Products
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Bronze |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN21/PN23 |
|
Size Range |
DN15-DN80 |
|
Flange Connection |
|
|
End Connection |
BSPF |
|
Options |
|
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Bronze |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN14/PN21 |
|
Size Range |
DN15-DN100 |
|
Flange Connection |
AS2129 Table E & F / ANSI /DIN |
|
End Connection |
- |
|
Options |
- |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Spheroidal Graphite Ductile Iron |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN21 |
|
Size Range |
DN50-DN1200 |
|
Flange Connection |
AS4087 / AS2129 Table E&F / ANSI |
|
End Connection |
- |
|
Options |
Open / Shut Indicator / Chain Wheels / Actuators: Bevel & Spur Gearbox / Epoxy Coating |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Spheroidal Graphite Ductile Iron |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN21 |
|
Size Range |
DN50-DN1200 |
|
Flange Connection |
AS4087 / AS2129 Table E&F / ANSI |
|
End Connection |
- |
|
Options |
Open / Shut Indicator / Chain Wheels / Actuators: Bevel & Spur Gearbox / Epoxy Coating |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Spheroidal Graphite Ductile Iron |
|
Body Coating |
- |
|
Trim |
EPDM (NBR on Request) |
|
Pressure Range |
PN16 (PN21 on Request) |
|
Size Range |
DN50-DN800 |
|
Flange Connection |
AS4087 / AS2129 Table E&F / ANSI |
|
End Connection |
- |
|
Options |
Actuator / Exension Shaft / Hardwheel / Stem Cap |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Spheroidal Graphite Ductile Iron |
|
Body Coating |
- |
|
Trim |
EPDM (NBR on Request) |
|
Pressure Range |
PN16 (PN21 on Request) |
|
Size Range |
DN50-DN800 |
|
Flange Connection |
AS4087 / AS2129 Table E&F / ANSI |
|
End Connection |
- |
|
Options |
Actuator / Exension Shaft / Hardwheel / Stem Cap |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Spheroidal Graphite Ductile Iron |
|
Body Coating |
Epoxy Coated |
|
Trim |
Bronze |
|
Pressure Range |
PN35 |
|
Size Range |
DN80-DN600 |
|
Flange Connection |
AS4087 / AS2129 Table E&F / ANSI |
|
End Connection |
- |
|
Options |
Actuator / Exension Shaft / Hardwheel / Stem Cap |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Carbon Steel (WCB) |
|
Body Coating |
- |
|
Trim |
Stellite / CR13 |
|
Pressure Range |
Class 150/300/600 |
|
Size Range |
DN15-DN600 |
|
Flange Connection |
ANSI RF |
|
End Connection |
- |
|
Options |
Drilling to AS2129 Table D,E,F&H/ ANSI/ DNI |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Stainless Steel |
|
Body Coating |
- |
|
Trim |
Stainless Steel + Stellite |
|
Pressure Range |
ANSI 150/300/600 |
|
Size Range |
DN15-DN600 |
|
Flange Connection |
ANSI RF |
|
End Connection |
- |
|
Options |
Drilling to AS2129 Table D,E,F&H/ ANSI / DNI |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Forged Steel (A105) |
|
Body Coating |
- |
|
Trim |
Stellite |
|
Pressure Range |
PN138 (ANSI 800) |
|
Size Range |
DN15-ND50 |
|
Flange Connection |
- |
|
End Connection |
Threaded BSP / NPT / Socked Weld |
|
Options |
Butt weld ends / Flanged to suite face-to-face / ANSI 1500 |
Other Gate Valve Products
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Cast Iron |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN14 |
|
Size Range |
DN50-DN600 |
|
Flange Connection |
AS4087 / AS2129 Table E / ANSI |
|
End Connection |
- |
|
Options |
Open / Shut Indicator / Chain Wheels / Actuators: Bevel & Spur Gearbox / Epoxy Coating |
Valve Details
| Item | Details |
|---|---|
|
Body Material |
Cast Iron |
|
Body Coating |
- |
|
Trim |
Bronze |
|
Pressure Range |
PN14 |
|
Size Range |
DN50-DN600 |
|
Flange Connection |
AS4087 / AS2129 Table E / ANSI |
|
End Connection |
- |
|
Options |
Open / Shut Indicator / Chain Wheels / Actuators: Bevel & Spur Gearbox / Epoxy Coating |
Our team of industry experts and engineers are here to help you find the right valve for your project. Our engineers are expereinced with working with external teams to design or modify gate valves to suit your needs.
About Gate Valves
Gate valves, integral components in industrial fluid control, play a crucial role in regulating the flow of liquids and gases in various systems. Characterised by their simplistic yet effective design, these valves operate by inserting a gate or wedge into the path of the flowing medium, allowing for a clear and unobstructed passageway when fully open and a secure seal when closed.
This binary functionality makes them ideal for applications where flow must be completely halted or allowed freely rather than for fine flow control or throttling. Gate valves come in various types, including cast steel, forged steel, cast iron, and bronze, each tailored to specific industrial needs and conditions.
Renowned for their durability and reliability, gate valves are indispensable in water and wastewater management, oil and gas, and fire protection systems, where precise flow isolation is paramount.
Gate Valve Technical Sheets
Our commitment to industry to supply quality gate valves, we have made these technical sheets available. If you need further information or can’t find the sheet you need, please make a technical enquiry.
- Fig PH600 NRS Cast Iron Flanged Gate Valve up to PN14
- Fig PH601E OS&Y; Cast Iron Flanged Gate Valve up to PN14
- Fig. 600-601G SG Iron Rolled Groove End Gate Valve up to PN21
- Fig. 6025 SG Iron Shoulder End Gate Valve up to PN21
- Fig.59/59M Bronze Threaded Gate Valve up to PN21
- Fig.60/60M Bronze Flanged Gate Valve up to PN21
- Fig.7010 Cast Steel Flanged to ANSI 150# 15 to 32mm Gate Valve
- Fig.7010 Cast Steel Flanged to ANSI 150# Gate Valve 40 to 200mm
- Fig.7010 Cast Steel Flanged to ANSI 150# Gate Valve 250 to 600mm
- Fig.7010SS Stainless Steel Flanged to ANSI 150# Gate Valve 15 to 32mm
- Fig.7010SS Stainless Steel Flanged to ANSI 150# Gate Valve 40 to 200mm
- Fig.7010SS Stainless Steel Flanged to ANSI 150# Gate Valve 250 to 600mm
- Fig.7030 Cast Steel Flanged to ANSI 300# Gate Valve 40 to 200mm
- Fig.7030 Cast Steel Flanged to ANSI 300# Gate Valve 250 to 600mm
- Fig.7080SB Forged Steel Threaded BSP 800# Gate Valve
- Fig.7080SA Forged Steel Threaded NPT 800# Gate Valve
- Fig.7080W Forged Steel Socket Weld 800# Gate Valve
Excellence in the Design & Engineering
At the core of our gate valve range lies a commitment to excellence in design and engineering, a hallmark of our dedication to quality and innovation. Our valves are the product of meticulous design processes integrating advanced engineering principles with practical industry insights.
The engineering prowess behind our gate valves is evident in their precise fluid control capabilities. We employ quality materials and cutting-edge fabrication techniques to create valves that offer robustness, longevity, and adaptability across various mediums – from water and gas to oil and chemicals. Each component of our gate valves is optimised for efficiency and durability, from the resilient seals to the robust body construction.
Furthermore, our design process incorporates extensive testing and refinement phases, ensuring every gate valve performs reliably under diverse and challenging operational conditions. This meticulous attention to detail guarantees that our valves deliver optimal functionality, safety, and longevity, reducing the need for frequent maintenance and replacements.
We place a strong emphasis on ergonomic and user-friendly design. This means that our gate valves are effective in their function and easy to install and operate, enhancing the overall efficiency of the systems they integrate with.
Operation Mechanism
The operation mechanism of gate valves is designed for mechanical efficiency, defined by its simplicity and effectiveness. Central to its function is a gate or wedge, which moves perpendicularly to the fluid flow, thereby controlling the passage of the medium. This is manipulated by a stem connected to an actuator—typically a handwheel or a motor—translating rotational motion into the gate’s vertical movement.
Operators use a handwheel for direct control in manual valves, while automated valves in larger or remote systems employ electric, pneumatic, or hydraulic motors for remote operation. The seals and seats are essential to the valve’s functionality and are engineered for tight seal and leak prevention. When open, the gate valve allows an unobstructed flow, minimising pressure loss, and when closed, it provides a secure seal for effective flow isolation.
This versatility, coupled with the valve’s reliable isolation capabilities, makes it an ideal choice for various industrial and domestic applications, handling mixed media under different pressures and temperatures.
Advantages of Gate Valves
- Minimal Pressure Drop
When fully open, the valves offer an unobstructed flow path, resulting in minimal friction and pressure loss. - Bi-Directional Sealing
They can effectively control the flow from either direction, offering system design and installation flexibility. - Tight Sealing
The design ensures a tight seal when closed, making them ideal for secure shut-off applications. - Low Turbulence and Erosion
With a straight-through flow path when open, gate valves exhibit low turbulence and reduced erosion of the valve components. - Versatility
Suitable for various fluids, temperatures, and pressures, making them adaptable for multiple industrial applications. - Longevity
Due to their simple design and minimal wear and tear during operation, gate valves typically have a long service life. - Ease of Maintenance
Their straightforward design allows for easier inspection, maintenance, and repairs. - Compact Design
Valves require less space along the pipe axis, making them suitable for systems where space is a constraint. - Low Operating Torque
Requires less force to open or close, which can be advantageous in manual operations or when designing actuator systems. - Cost-Effective
They are generally more economical than other valves, especially in larger sizes.
Valve Options
One of the benefits of gate valves are the many options available. From functionality, materials, coatings and connections. Talk to one of our experts about your specific needs and we will find a solution.
- Flanged end connection
- Screwed BSP or NPT end connection
- Socked Weld end connection
- But Weld end connection
- Metal seated
- Resilient Seated
- Clock Close (CC)
- Anti Clock Close (ACC)
- Rising Spindle
- Non Rising Spindle
- Cast Iron or Steel Body
- Stainless Steel Body
- Gun Metal Body
- Paint Red Oxide
- Paint 2 Pack Epoxy
- Paint Belzona
Frequently Asked Valve Questions
If would like to know more, please get in touch and we’ll be happy to answer your questions.
What is a gate valve used for?
A gate valve is a type of valve used to control the flow of liquids or gases through a pipe. It operates by lifting a gate, which is a flat or wedge-shaped disk, out of the path of the fluid. When the gate is fully raised, the valve is completely open, allowing for unimpeded flow. Conversely, when the gate is fully lowered, the valve is closed, stopping the flow entirely.
Gate valves are primarily used for on/off control, where the valve needs to be either fully open or fully closed rather than regulating the flow. They are commonly found in systems where isolation is required, such as in water supply systems or pipelines, to allow for maintenance, repairs, or to shut off the flow in emergencies. Due to their ability to withstand significant pressure drops when fully closed, gate valves are often used in high-pressure environments, including the oil and gas industry, where they control the flow of crude oil, natural gas, and other fluids.
While gate valves provide minimal flow resistance and a tight seal, they are not suitable for applications requiring frequent operation or flow regulation, as the design of the gate can lead to wear and tear over time.
How does a gate valve work?
A gate valve works by using a flat or wedge-shaped disk, known as a gate, to control the flow of fluid through a pipe. When the valve is opened, turning a handwheel or actuator lifts the gate vertically out of the fluid’s path, allowing it to flow freely through the valve with minimal resistance. In this fully open position, the fluid experiences maximum flow.
To close the valve, the handwheel or actuator is turned in the opposite direction, causing the gate to lower back into the path of the fluid. As the gate descends, it gradually restricts and eventually stops the flow when it is fully seated at the bottom of the valve. This creates a tight seal, preventing any fluid from passing through.
Gate valves are not typically used to regulate flow in intermediate positions because partially opening or closing the gate can cause uneven wear, leading to leaks and reduced lifespan. Additionally, in partially open positions, the gate can vibrate due to the fluid flow, which may cause damage over time. The design of a gate valve makes it ideal for applications where a full open or closed position is needed, ensuring reliable operation and minimal resistance when fully open.
What is the difference between a gate and ball valve?
A gate valve and a ball valve are both used to control the flow of fluids, but they operate differently and are suited to different applications.
A gate valve uses a flat or wedge-shaped gate that moves up and down to open or close the valve. When fully open, the gate is lifted entirely out of the flow path, allowing fluid to pass through with minimal resistance. However, gate valves are generally slower to operate because the gate needs to move up or down multiple turns to fully open or close, making them less ideal for quick shutoff situations. They are also more prone to wear and leakage if used to regulate flow, as they are best suited for applications where the valve is either fully open or fully closed.
On the other hand, a ball valve uses a spherical ball with a hole through the center. The valve opens and closes by rotating the ball 90 degrees. When the hole aligns with the pipe, the valve is open, and fluid flows through. When the ball is rotated so the hole is perpendicular to the pipe, the valve is closed, and the flow is stopped. Ball valves are known for their quick operation, durability, and tight seal, even after long periods of disuse. They are also easier to operate and are suitable for both on/off control and throttling, although they are typically better for the former. However, they are generally more expensive than gate valves and can be bulkier.
In summary, the main differences lie in their operating mechanisms, speed of operation, and suitability for specific applications. Gate valves are better for applications requiring infrequent operation and minimal flow resistance, while ball valves are preferred for quick shutoff, ease of use, and a reliable seal.
Can gate valves be used for throttling?
Gate valves are generally not recommended for throttling. Although they can be used to control flow by partially opening or closing the gate, this practice can cause several problems:
1.Uneven Wear
When a gate valve is partially open, the fluid flow can cause the gate and the seating surfaces to wear unevenly. This uneven wear can damage the sealing surfaces, leading to leakage when the valve is fully closed.
2. Vibration
Partially opening a gate valve can create turbulence and vibration within the valve. This vibration can cause further damage to the gate and other internal components, reducing the valve’s lifespan.
3. Poor Flow Control
Gate valves are designed primarily for on/off control, so they don’t provide precise flow regulation. The design of the gate doesn’t allow for smooth, incremental adjustments, which can make it difficult to achieve a specific flow rate.
4. Cavitation
Throttling with a gate valve in high-pressure systems can lead to cavitation, where vapor bubbles form and collapse within the fluid. Cavitation can cause significant damage to the valve and the piping system.
Because of these issues, gate valves are better suited for applications where they are either fully open or fully closed. For throttling purposes, other types of valves, such as globe valves or ball valves, are typically more appropriate.
What are the advantages of a gate valve?
Gate valves offer several advantages, making them a preferred choice in various applications. These advantages include:
- Low Flow Resistance
When fully open, a gate valve provides minimal flow resistance, allowing fluids to pass through with little pressure drop. This is because the gate is completely removed from the flow path, creating an unobstructed passage. - Tight Sealing
Gate valves provide a reliable seal when fully closed, making them effective at preventing leaks. The flat or wedge-shaped gate presses firmly against the valve seat, ensuring a tight shutoff. - Bidirectional Flow
Gate valves can be used in either direction, meaning they do not have a designated inlet or outlet. This bidirectional capability allows for flexibility in piping design and installation. - Full Port Design
Many gate valves are full-port, meaning the opening in the gate matches the diameter of the pipeline. This feature ensures that the valve does not restrict the flow when open, maintaining the pipeline’s full capacity. - Durability in High-Pressure Environments
Gate valves are robust and can withstand high-pressure environments, making them suitable for applications in industries such as oil and gas, water supply, and power generation. - Minimal Maintenance
Gate valves are relatively simple in design, with fewer moving parts compared to some other types of valves. This simplicity generally results in lower maintenance requirements and longer service life. - Cost-Effective
While gate valves may not be the best choice for every application, they are generally cost-effective for applications that require infrequent operation or a simple on/off function.
These advantages make gate valves a popular choice for many industrial and residential applications, particularly where a reliable shutoff and minimal flow resistance are required.
How do you maintain a gate valve?
Maintaining a gate valve is essential to ensure its longevity and reliable performance. Proper maintenance involves regular inspection, cleaning, and, if necessary, repairing or replacing parts. Here’s a guide to maintaining a gate valve:
Regular Inspection:
- Periodically inspect the gate valve for signs of wear, corrosion, or leakage. Check the body, stem, and other external parts for damage.
- Operate the valve fully open and closed to ensure smooth operation. Any difficulty in turning the handwheel or actuator may indicate internal issues.
Lubrication:
- Lubricate the valve stem and other moving parts regularly to ensure smooth operation. Use a lubricant compatible with the valve’s materials and the fluid it controls.
- Apply lubricant to the valve stem threads, especially if the valve is in a corrosive environment.
Cleaning:
- Clean the external parts of the valve to remove dirt, dust, and debris that could interfere with operation.
- If the valve is used in a system with fluids that could cause buildup inside the valve, consider flushing the system periodically to remove any deposits.
Tightening Connections:
- Check the bolts, nuts, and other fasteners to ensure they are tight. Loose connections can cause leaks or reduce the valve’s effectiveness.
- If the valve is flanged, inspect the flange connections and tighten if necessary.
Leak Detection:
- Check for leaks around the valve body, stem, and connections. If a leak is detected, determine its source and take appropriate action, such as tightening connections or replacing gaskets.
- Inspect the valve’s packing (the material around the stem) for leaks. If the packing is worn or damaged, it should be replaced.
Stem and Gate Inspection:
- During a system shutdown or maintenance, inspect the stem and gate for wear, corrosion, or damage. If the gate does not seat properly, it may require repair or replacement.
- Ensure the stem is straight and free from bending or damage, as this could affect the valve’s operation.
Replacement of Worn Parts:
- Replace any worn or damaged parts, such as gaskets, packing, or the gate itself, to maintain the valve’s performance. Always use parts that are compatible with the valve model and the fluid in the system.
Valve Testing:
- After maintenance or repairs, test the valve to ensure it operates correctly. Open and close the valve fully and check for leaks or any operational issues.
Protective Measures:
- In corrosive environments, consider using protective coatings or materials on the valve to prevent corrosion.
- Ensure that the valve is properly insulated or protected from extreme temperatures if it is exposed to harsh environmental conditions.
By following these maintenance steps, you can extend the life of your gate valve and ensure it continues to function effectively in your system. Regular maintenance also helps prevent unexpected failures, which can lead to costly repairs or downtime.
What materials are gate valves made of?
Gate valves can be made from a variety of materials, depending on the application and the type of fluid they control. Common materials for gate valves include:
1. Cast Iron
Used for lower-pressure applications such as water distribution systems.
2. Ductile Iron
Stronger and more durable than cast iron, often used in water and wastewater systems.
3. Bronze
Often used in marine environments or for steam systems because of its corrosion resistance.
4. Brass
Typically used for smaller valves and in plumbing systems.
5. Carbon Steel
Commonly used in industrial applications with higher temperatures and pressures.
6. Stainless Steel
Provides excellent resistance to corrosion and is used for applications handling corrosive fluids, chemicals, or high temperatures.
7. Alloy Steel
Used in high-temperature and high-pressure environments, such as power plants or refineries.
8. PVC (Polyvinyl Chloride)
Used for light-duty and lower-pressure applications, especially in water and chemical handling.
9. Chrome Molybdenum Steel
Often used in high-temperature environments like power plants or petrochemical industries due to its strength and heat resistance.
Each material has its advantages based on the environment and application in which the valve is used.
