Butterfly Valves

The butterfly valve derives its name from the wing-like action of the disc, which operates at right angles to the flow. This quarter-turn rotational motion valve is easy and fast to open and close. It is used to stop, start and regulate flow.

Introduction

Essential Butterfly Valves

Butterfly Valves can be used in wide-open or fully closed positions. In some cases, they can also be used for non-critical throttling applications.

These valves offer an optional seating surface. The disc impinges against a resilient liner, providing bubble tightness with low operating torque.

For example, butterfly valves possess many advantages compared to gate valves, globe valves, and ball valves. They weigh less, take up less space, and are less costly. They are also easy to maintain, consisting of few moving parts and no places to trap fluids.

These valves are ideal for many different fluid services, including those that involve handling liquids with large amounts of suspended solids.

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Butterfly Valve Products

Resilient Seated
Item Details
Body Material
Cast Ductile Iron
Body Coating
FBE Coated
Trim
Stainless Steel (CF8M), EPDM
Pressure Range
PN21
Size Range
DN80-DN1800
Flange Connection
AS 4087 / AS2129 Table F / ANSI
End Connection
-
Options
Gearbox operated w/hand wheel / Pneumatic/electric actuator / Chain wheel / Shaft extension
Resilient Seated, Lugged
Item Details
Body Material
Carbon Steel
Body Coating
FBE Coated
Trim
Stainless Steel (CF8M), EPDM
Pressure Range
PN21
Size Range
DN80-DN1000
Flange Connection
AS 4087 / AS2129 Table F / ANSI
End Connection
-
Options
Gearbox operated w/hand wheel / Pneumatic/electric actuator / Chain wheel / Shaft extension
Resilient Seated, Lugged
Item Details
Body Material
Cast Ductile Iron
Body Coating
-
Trim
Stainless Steel (CF8M), EPDM
Pressure Range
PN21
Size Range
DN80-DN1800
Flange Connection
AS 4087 / AS2129 Table F / ANSI
End Connection
-
Options
Gearbox operated w/hand wheel / Pneumatic/electric actuator / Chain wheel / Shaft extension
Resilient Seated, Double Flanged
Item Details
Body Material
Ductile Iron
Body Coating
FBE Coated
Trim
Stainless Steel (CF8M), EPDM
Pressure Range
PN16 (PN21 Available)
Size Range
DN80 - DN1800
Flange Connection
AS4087 / AS2129 Table E&F / ANSI
End Connection
-
Options
Gearbox w/hand wheel / Pneumatic/electric actuator / Chain wheel / Shaft Extension
Resilient Seated, Lugged
Item Details
Body Material
Cast Ductile Iron
Body Coating
FBE Coated
Trim
Stainless Steel (CF8M), EPDM
Pressure Range
PN16
Size Range
DN50-DN1200
Flange Connection
AS2129 Table E / Other Available
End Connection
-
Options
Gearbox Operated w/hand wheel / Pneumatic/electric actuator / Chain Wheel / Shaft Extension
Resilient Seated, Wafer
Item Details
Body Material
Cast Ductile Iron
Body Coating
WCB
Trim
316 Stainless Steel (CF8M)
Pressure Range
PN16 / PN21
Size Range
DN50-DN1200
Flange Connection
AS4087 / AS2129 Table D & E / ANSI
End Connection
-
Options
Gearbox, Chainwheel, Lever, Pneumatic/Electric actuator Shaft Extension / NBR. Viton, PTFE Seats
Butterfly Valve Tech Drawing

Excellence in the Design & Engineering

At John Valves, our butterfly valves exemplify excellence in design and engineering, underpinning our commitment to superior quality and innovation. Precision-engineered for optimised flow control, these valves boast a durable build, capable of enduring harsh conditions while maintaining consistent performance. Their innovative design is highlighted by a compact, lightweight structure, making them ideal for space-limited applications and ensuring ease of installation.

Adapting to diverse needs, our range includes various configurations like wafers, lug, and double-flanged styles, each tailored for specific operational environments. Emphasising sustainability, our eco-friendly valves contribute to energy efficiency and safety, aligning with high industry standards. This excellence stems from our ongoing investment in research and development, fueled by a feedback-driven approach to refine our products continuously. 

Choosing John Valves means partnering with a brand dedicated to delivering reliability, efficiency, and cutting-edge solutions in valve technology.

Operation Mechanism


The operation mechanism of John Valves’ butterfly valves is ingeniously simple yet highly effective, embodying the principles of efficient design and functionality. At the heart of each valve is a disc that rotates on a diametrical axis within the pipe, akin to a butterfly’s wings — hence the name. This disc is connected to an actuator or a handle outside the valve, facilitating a quarter-turn rotational movement.

This design allows for rapid opening and closing, offering precise control over the fluid flow with minimal effort. The quarter-turn motion ensures quick responsiveness and significantly reduces wear and tear, enhancing the valve’s longevity. The sealing mechanism, where the disc meets the valve body, is meticulously crafted to ensure a tight seal, preventing leaks and ensuring reliable operation under various pressure conditions.

This operational simplicity and robust construction make our butterfly valves a preferred choice for various applications, from industrial fluid management to commercial systems requiring precise flow regulation.

Water Industry Custom Solutions for Valves

Advantages of Butterfly Valves

Rapid Operation

The quarter-turn design allows for swift opening and closing, enabling efficient fluid flow control, which is crucial in time-sensitive applications. These valves provide exceptional flow rate and pressure control, making them ideal for applications requiring fine adjustments.

Space and Weight 

Their slim profile makes them suitable for systems where space is premium without compromising functionality. Lighter than traditional valve types, they reduce the overall system load, facilitating easier installation and handling.

Cost-Effective Solution

Compared to other valve types, butterfly valves are more cost-effective in terms of initial investment and long-term maintenance. The simplicity of their design means fewer moving parts and less wear, translating into lower maintenance costs over time.

Versatility

Suitable for various mediums, including liquids with suspended solids, making them versatile for different industrial uses. Available in several styles like wafers, lugs, and double-flanged, they can be tailored to specific system requirements.

Durability and Reliability

Built to withstand harsh environments and continuous usage without significant degradation. The quality of materials and construction ensures a prolonged operational lifespan, reducing the need for frequent replacements.

Industry Uses

The flexible design of butterfly valves renders them apt for a broad spectrum of industries. Their proficiency in flow management, coupled with their sturdiness and dependability, marks them as a top selection for diverse applications.

From regulating basic fluid flows in residential settings to controlling intricate and potentially hazardous substances in industrial scenarios, the adaptability of butterfly valves is paramount. Essential characteristics like the simple quarter-turn motion for swift opening and closing, the secure sealing to avert leaks, and the ability to endure high pressures and temperatures, position them as a favored choice across many sectors.

Common industries that extensively use butterfly valves include:

Oil and Gas Industry​

Crucial in pipeline control and refining processes for oil and gas management.

Chemical Processing​

Suited for handling corrosive substances and precise flow management in batch processing.

Water and Wastewater Treatment​

Ideal for flow regulation and handling of sludge in treatment plants.

Food and Beverage Manufacturing​

Essential in sanitary processes and fluid management in food production facilities.

Pulp and Paper Industry​

Effective in managing the flow of pulping chemicals and water in paper production.

Mining & Minerals

Robust for handling abrasive slurries and process control in mining operations.

Power Generation

Utilised in cooling systems and steam distribution for efficient power plant operation.

HVAC Systems​

Key in temperature regulation and enhancing energy efficiency in heating and cooling systems

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Frequently Asked Valve Questions

If would like to know more, please get in touch and we’ll be happy to answer your questions.

A butterfly valve is a type of flow control device, used to regulate or isolate the flow of a fluid. It consists of a rotating disc inside a pipe, which can be turned to allow, block, or throttle flow.

 A butterfly valve works by rotating a disc 90 degrees around its axis to open or close. When the disc is turned parallel to the flow, the valve is open, and when perpendicular, it is closed, allowing for quick and efficient flow control.

Butterfly valves offer several advantages, including compact design, light weight, cost-effectiveness, and ease of operation. They require less space and are easier to install and maintain compared to other valve types.

Butterfly valves are widely used in various industries, such as water and wastewater treatment, oil and gas, chemical processing, power generation, food and beverage, HVAC systems, mining, and the pulp and paper industry.

The main types of butterfly valves include wafer, lug, and double flanged. Each type has specific features and is chosen based on the application’s requirements and piping system.

Yes, butterfly valves can be used for throttling purposes. They allow for precise control of flow, making them suitable for applications where flow needs to be adjusted regularly.

Choosing the right butterfly valve depends on several factors, including the type of fluid, pressure, temperature, and the specific requirements of the application. It’s important to consider the valve’s material, size, and type based on these factors.

Butterfly valves generally require minimal maintenance. Routine checks include inspecting for leaks, ensuring the disc operates smoothly, and verifying that seals and seats are intact. Regular lubrication may be required for the valve stem.

The lifespan of a butterfly valve depends on its usage, environment, and maintenance. Generally, with proper installation and maintenance, they can last for many years without the need for replacement.

Butterfly valves can be used in high-pressure applications, but their suitability depends on the design and material of the valve. It’s important to select a valve that is specifically rated for the pressure requirements of the system.